Masikhulume Ngesingakwenza, Sikwakhe, Sikale Ndawonye.

Ngaphambi kokusikwa kwesikhunta somjovo wepulasitiki, kuyadingeka ukwenza ukuhlaziywa kwe-DFM ukuze uqiniseke ukuthi ingajovwa kahle ngokuthola ukuthi kukhona yini ukuthuthukiswa komklamo odingekayo.Impumelelo ichazwa ngomphumela, ividiyo iyisibonelo somsebenzi obalulekile ongakusiza ukuthi uqonde ukuthi iyini ngempela inqubo.Xhumana nathi manje ukuze uthole umbiko wamahhala we-DFM uma wenza noma yimuphi umkhiqizo omusha.

Izinqubo Zokubumba Umjovo

Isikhunta esisheshayo sokujova

Isikhunta esisheshayo sokujova

Isikhunta esisheshayo somjovo esinezikhathi zokuhola ngokushesha, ilungele ukwenza i-prototyping kanye nokukhiqizwa kwenani elincane okokuqinisekisa ukwakheka kokukhiqizwa kwebhuloho.

Overmolding

Overmolding

Inqubo ye-overmolding ikuvumela ukuthi uhlanganise izinto eziningi zibe yingxenye eyodwa.Into eyodwa, imvamisa i-thermoplastic elastomer (TPE/TPV/TPU) ibunjwa kweyesibili into evamise ukuba ipulasitiki eqinile.Noma ukufaka insimbi ngokweqile ngaphakathi kwamapulasitiki.

Isikhunta esinemibala emibili

Isikhunta esinemibala emibili

Ukubumba umjovo onemibala emibili kuyinqubo yokukhiqiza esetshenziswa uma kubhekiselwa ekubumbeni izinto/imibala emibili ibe ingxenye eyodwa yepulasitiki, okuwubuchwepheshe obuhlanganisa izinto ezimbili noma imibala emibili ehlukene ibe ingxenye eyodwa yepulasitiki yesiphetho ngokusebenzisa umshini wokubumba umjovo ongu-2k.

Ukukhiqizwa kwenqwaba Umjovo isikhunta

Isikhunta sokukhiqiza umjovo omningi

Ukukhiqiza ngobuningi Ukubumba komjovo kuyinqubo yokukhiqiza ebandakanya ukujova izinto ezincibilikisiwe endaweni yokubunjwa ngokusebenzisa impahla yokubumba yensimbi yezinga lokukhiqiza engenza ukuphila kwayo kokudubula kube ngaphezu kwama-200,000cycles.

Ukubumba Umjovo Kuyaphela

Iyacwebezela I-Semi-Glossy I-Matte Ithunjiwe
I-SPI-A2
I-SPI-A3
I-SPI-B1
I-SPI-B2
I-SPI-B3
I-SPI-C1
I-SPI-C2
I-SPI-C3
I-MT (Moldtech)
I-VDI (Verein Deutscher Ingenieure)

Izinto Zokubumba Zomjovo

I-ABS
I-Acetal/POM (Delrin)
I-PC (I-Polycarbonate)
I-PC+ Ingilazi-Egcwele
I-PMMA(Acrylic)
I-PP(Polypropylene)
I-PP+ Egcwele Ingilazi
I-PE(Polyethylene)
I-LDPE
I-HDPE
Inayiloni - Ingilazi Igcwele & 6/6
NJENGE
AMAHIPS
I-GPPS
I-PBT
I-PBT+Glass Igcwalisiwe
I-PET
I-PC/ABS
I-PVC
I-PEI
I-PEEK
I-PPS
I-PPO
I-PPA
I-SAN (AS)
I-TPE
I-TPU
I-TPV
I-ABS

I-ABS

I-Acrylonitrile Butadiene Styrene (ABS) i-thermoplastic edalwe ngokusebenzisa i-emulsion.Nge-shrinkage yayo enamandla, eguquguqukayo, ephansi yesikhunta (ukubekezelelana okuqinile), ukumelana kwamakhemikhali, amandla e-electroplating, i-opaque ngokwemvelo, izindleko eziphansi / eziphakathi.

Izinhlelo zokusebenza ezijwayelekile:Ezezimoto (amakhonsoli, amaphaneli, ukunquma, izimbobo zokuvula umoya), amabhokisi, amageji, izindlu namathoyizi.

I-Acetal/POM (Delrin)

I-Acetal/POM (Delrin)

I-POM iyi-low-friction, i-thermoplastic engasindi eqinile futhi eqinile futhi inokumelana nokukhathala okuhle kakhulu, ukumelana okuhle kakhulu nokunwabuzelayo, ukumelana namakhemikhali nokumelana nomswakama kumhlophe opaque ngokwemvelo ngezindleko eziphansi/ezimaphakathi.

Izinhlelo zokusebenza ezijwayelekile:Amabhere, amakhamera, amagiya, izibambo, amarola, amarotha, imihlahlandlela yamaslayidi, amavalvu

I-PC (I-Polycarbonate)

I-PC(I-Polycarbonate)

I-PC iqinile kakhulu ngokumelana nezinga lokushisa kanye nokuzinza kwe-dimensional, ingenziwa ibe sobala kodwa ngezindleko eziphezulu.

Izinhlelo zokusebenza ezijwayelekile:Izimoto (amaphaneli, amalensi, amaconsole), amabhodlela, iziqukathi, izindlu, amakhava okukhanya, izibonisi, izigqoko zokuzivikela nezihlangu

I-PC+ Ingilazi-Egcwele

I-PC+ Ingilazi-Egcwele

I-Polycarbonate egcwele ingilazi iyinto eqinile futhi eqinile elungele ukusetshenziswa kwezimboni eziningi.

Izinhlelo zokusebenza ezijwayelekile:Pulleys, imishini yezokwelapha

I-PMMA(Acrylic)

I-PMMA(Acrylic)

I-PMMA iyi-polymer esobala eqinile, imelana nokuklwebheka, ingaba sobala futhi icace ngokubonakalayo ngezindleko eziphansi/ezimaphakathi.

Izinhlelo zokusebenza ezijwayelekile:izitendi zokubonisa, amafindo, amalensi, izindlu ezikhanyayo, amaphaneli, izibonisi, izimpawu, amashalofu, amathreyi

I-PP(Polypropylene)

PP(I-Polypropylene)

I-PP ayisindi futhi imelana nokushisa, ukumelana namakhemikhali aphezulu, ukumelana nokuklwebheka nokubukeka kwe-waxy kwemvelo okuqinile futhi okuqinile ngezindleko eziphansi.

Izinhlelo zokusebenza ezijwayelekile:Izimoto (amabhampa, amakhava, ukunquma), amabhodlela, amakepisi, amakhreyithi, izibambo, izindlu

I-PP+ Egcwele Ingilazi

PP++ Ingilazi-Egcwele

I-Glass Filled PP Compound ikhiqizwa ngokuhlanganisa i-Polypropylene Homo-Polymer enezinga elihle le-Glass, enebanga elifanele losizo lokucubungula, isinzisi sokushisa kanye ne-Anti-oxidant.

Izinhlelo zokusebenza ezijwayelekile:izibambo zezindlu, izibambo

I-PE(Polyethylene)

I-PE(Polyethylene)

I-PE inephuzu elincibilikayo eliphansi, i-ductility ephezulu, amandla omthelela aphezulu, nokungqubuzana okuphansi.

Izinhlelo zokusebenza ezijwayelekile:Amafilimu, izikhwama, insulation electronic, amathoyizi.

I-LDPE

I-LDPE(I-Polyethylene - Ukuminyana Okuphansi)

I-LDPE iyipulasitiki ethambile, eguquguqukayo, eqinile, futhi engasindi enokumelana nokugqwala okuhle ekubukekeni kwe-waxy kwemvelo kanye nezindleko eziphansi.

Izinhlelo zokusebenza ezijwayelekile:Iziqukathi, izikhwama, amashubhu, izinto zasekhishini, izindlu, amakhava

I-HDPE

I-HDPE(Polyethylene - High Density)

I-HDPE iqinile futhi iqinile futhi ikwazi ukumelana namakhemikhali okuhle kakhulu, amandla aqine kakhulu, ukumelana nomthelela omkhulu kanye nephuzu eliphezulu lokuncibilika.

Izinhlelo zokusebenza ezijwayelekile:Izihlalo zezihlalo, izindlu, amakhava, izitsha namakepisi

Inayiloni - Ingilazi Igcwele & 6/6

Inayiloni - Ingilazi Igcwele & 6/6

Inayiloni 6/6 inamandla amakhulu emishini kanye nokuqina nokumelana nokukhathala, ukumelana namakhemikhali ekukhuphukeni okuphansi kanye nokungqubuzana okuphansi ngezindleko eziphakathi/eziphezulu.

Izinhlelo zokusebenza ezijwayelekile:izibambo, izinsimbi, izindlu ezincane, othayi be-zip & amagiya, ama-bushings

Inayiloni - IGlass Egcwaliswe iqine kakhulu futhi inamandla angcono okuqina kuneNyiloni evamile.Iphinde ibe ne-coefficient ephansi yokungqubuzana nokumelana nokushisa okuphezulu.

Izinhlelo zokusebenza ezijwayelekile:Amabhere, amawasha, indawo engasindi yezinsimbi lapho kufanele khona

NJENGE

I-ASA(Acrylonitrile Styrene Acrylate)

I-ASA ingenye ye-ABS enokumelana nesimo sezulu okuthuthukisiwe.

Izinhlelo zokusebenza ezijwayelekile:Izingxenye zezimoto Izivalo, amaphaneli amakhulu

AMAHIPS

AMAHIPS(I-High Impact Polystyrene)

I-HIPS kulula ukuyibumba, igaywe kabusha, futhi inamandla amakhulu nokuqina.

Izinhlelo zokusebenza ezijwayelekile:Ukupakisha, izitsha, izibonisi

I-GPPS

I-GPPS(I-Polystyrene - Inhloso evamile)

I-GPPS ishwabene, isobala kodwa inezindleko eziphansi.

Izinhlelo zokusebenza ezijwayelekile:Ukupakishwa kwezimonyo, amapeni

I-PBT

I-PBT(Polybutylene Terephthalate)

I-PBT ifana nepulasitiki ye-PET futhi iyilungu lomndeni we-polyester.I-PBT ifaneleka kangcono ukwehlisa ukubumba nokusebenzisa amazinga okushisa.Inokushisa okuphezulu nokumelana namakhemikhali.

Izinhlelo zokusebenza ezijwayelekile:Izimoto (izihlungi, izibambo, amaphampu), ama-bearing, amakhamera, izingxenye zikagesi (izixhumi, izinzwa), amagiya, izindlu, amarola, amaswishi

I-PBT+Glass Igcwalisiwe

I-PBT+Ingilazi Igcwele

I-PBT egcwele ingilazi iqinile kakhulu futhi inamandla amakhulu okubamba kune-PBT evamile.Iphinde ibe nokushisa okuphezulu nokumelana namakhemikhali.

Izinhlelo zokusebenza ezijwayelekile:izinhlelo zokusebenza zezimoto, izinhlelo zokusebenza ezivimba umlilo

I-PET

I-PET (i-Polyethylene terephthalate)

I-PET iyinto evamile kakhulu yamabhodlela epulasitiki amanzi nezinye iziphuzo.Yaziwa nangokuthi i-polyester futhi isetshenziselwa ukwenza imicu yokwenziwa.

Izinhlelo zokusebenza ezijwayelekile:Amabhodlela amanzi epulasitiki, ukupakisha

I-PC/ABS

I-PC/ABS

I-PC/ABS iyinhlanganisela ye-polycarbonate ne-ABS ewukuthola izakhiwo ezingcono kakhulu zazo zombili izinto eziyisisekelo—ukumelana nokushisa nokuvumelana nezimo.Le nhlanganisela iphinde icutshungulwe kalula ngesikhathi sokubunjwa komjovo kunanoma iyiphi yezinto eziyisisekelo.

Izinhlelo zokusebenza ezijwayelekile:Ezivalekile, amaphaneli amakhulu;

I-PVC

I-PVC(Polyvinyl Chloride)

I-PVC inobulukhuni obuphezulu, izakhiwo zokufakelwa kwemishini kanye nogesi.Ayizweli ngamakhemikhali oketshezini oluningi.

Izinhlelo zokusebenza ezijwayelekile:Iziqukathi zezokwelapha, izingxenye zokwakha, amapayipi, izintambo

I-PEI

I-PEI(ULTEM)

I-PEI iyipulasitiki enemibala e-amber ekwazi ukumelana nezinga lokushisa eliphezulu namandla aphakeme kakhulu e-dielectric, okuyenza ibe yinhle ezingxenyeni zensimbi yezokwelapha nezingxenye zokuvala ugesi.

Izinhlelo zokusebenza ezijwayelekile:Izingxenye zikagesi (izixhumi, amabhodi, amaswishi), amakhava, Izingxenye zensimbi yezokwelapha

I-PEEK

I-PEEK(I-Polyetheretherketone)

I-PEEK inokushisa okuphezulu, amakhemikhali, nokumelana nemisebe nokumunca umswakama ophansi.

Izinhlelo zokusebenza ezijwayelekile:Izingxenye zezindiza, izixhumi zikagesi, ama-pump impeller, izimpawu

I-PPS

I-PPS(Polyphenylene Sulfidi)

I-PPS inamandla aphakeme kakhulu nokumelana nokushisa ngokugeleza okuhle nokuzinza kwe-dimensional.

Izinhlelo zokusebenza ezijwayelekile:izingxenye zesistimu kaphethiloli, imihlahlandlela, amaswishi, ukufakwa kukagesi, ulwelwesi, ukupakishwa

I-PPO

I-PPO(Polyphenylene oxide)

I-PPO inokuqina okuhle kobukhulu kanye nezakhiwo ezinhle zikagesi ezinokumuncwa kwamanzi okuphansi kanye nezindleko eziphezulu 

Izinhlelo zokusebenza ezijwayelekile:Izimoto (izindlu, amaphaneli), izingxenye zikagesi, izindlu, izingxenye zamapayipi

I-PPA

I-PPA(Polyphthalamide)

I-PPA iqhathaniswa nenayiloni enokuqina okuphezulu, amandla, kanye nezakhiwo ezishisayo.Inokumelana okuhle nokukhasa kanye nokuzinza kwe-dimensional. 

Izinhlelo zokusebenza ezijwayelekile: Izimoto, uwoyela negesi, izingxenye zamapayipi

I-SAN (AS)

I-SAN (Styrene Acrylonitrile)

I-SAN(AS ) ingenye ye-Polystyrene ekwazi ukumelana nokushisa okuphezulu namakhemikhali futhi izinzile ngokwe-hydrolytically.

Izinhlelo zokusebenza ezijwayelekile:Izimpahla zasendlini, amafindo, amasirinji

I-TPE

I-TPE(Thermoplastic Elastomer)

I-TPE inokubukeka nomuzwa wento efana nerabha kodwa iyi-thermoplastic engancibilika kabusha.I-TPE inezinto ezinhle ezishisayo nokuzinza emazingeni okushisa ahlukahlukene angenziwa ngobulukhuni obuhlukene.

Izinhlelo zokusebenza ezijwayelekile:Izicelo zezimoto, izinto zasendlini

I-TPU

I-TPU(Thermoplastic polyurethane)

I-TPU iyinto enwebekayo ekwazi ukumelana kahle nowoyela, amafutha, nokuhuzuka.

Izinhlelo zokusebenza ezijwayelekile:Izinhlelo zokusebenza zemishini yezokwelapha, izinto zikagesi eziphathwayo

I-TPV

I-TPV(Thermoplastic Vulcanisates)

I-TPV iyingxenye yomndeni wezinto ezibonakalayo we-TPE.Inezindawo eziseduze kakhulu nenjoloba ye-EPDM futhi inokumelana nezinga lokushisa eliphezulu kanye ne-elassity enhle kakhulu.

Izinhlelo zokusebenza ezijwayelekile:Izicelo zezimoto, izinto zasendlini, izinhlelo zokusebenza zokuvala

PS:Singakwazi futhi ukuthola izinto zokwenza ngokwezifiso uma ucela ukuhlangabezana nesicelo sakho esinembile somkhiqizo

Imisebenzi yesibili ngemva komjovo

Imisebenzi Yesibili Ngemva Kokujova

Ukuphrinta Kwephedi

Ukuphrinta kwephedi kuyinqubo yokuphrinta engadlulisela isithombe/ilogo/umbhalo we-2D endaweni eyi-3D.

AmanziTi-ransferPukukhala

Kwaziwa nangokuthi ukuphrinta kokucwiliswa, imaging yokudlulisa amanzi, i-hydro dipping, okuyindlela yokusebenzisa imiklamo ephrintiwe ezindaweni ezi-3D.

Ukudweba

Umdwebo wemibala ehlukahlukene ecwebezelayo ne-matte yomibili iyatholakala ukuze isetshenziswe kuwo.

I-Electroplating

Kuyinqubo yokukhiqiza ukunameka kwensimbi ku-substrate eqinile ngokuncishiswa kwama-cations aleyo nsimbi ngokusebenzisa amandla kagesi aqondile.

I-Ultrasonic Plastic Welding

Kuyinqubo yezimboni lapho ukudlidliza kwe-acoustic kwe-high-frequency ultrasonic kusetshenziswa endaweni ukuze izingcezu zokusebenza zibanjelwe ndawonye ngaphansi kwengcindezi yokwakha i-solid-state weld.

I-Injection Molding Solutions

NgokusheshaIukwenzaMendalas:

Ilungele ukuqinisekiswa kwengxenye yedizayini, i-prototype yokucela noma ukukhiqizwa kwevolumu encane.

Isikhathi sokuhola esisheshayo

Asikho isicelo se-MOQ

Idizayini eyinkimbinkimbi yamukelwe

IMisaProduction UmjovoMendala

Ilungele izingxenye zokukhiqiza ivolumu enkulu, izindleko zamathuluzi ziphakeme kunesikhunta sokujova esisheshayo kodwa umphumela wenani eliphansi leyunithi.

Kufika kuma-cycles angu-500,000 wempilo yokudutshulwa kwesikhunta

Amathuluzi ensimbi yebanga lokukhiqiza&amathuluzi e-multi-cavity

Ingasetshenziselwa inqubo yomjovo othomathikhi

Indaba yokubumba umjovo

Umjovo Molding Case Study
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